Jason
19284ac277
Build 21 Vivado results extracted and documented: - WNS +0.156 ns, WHS +0.064 ns, WPWS +0.361 ns (all timing met) - 6,192 LUTs (4.6%), 9,064 FFs (3.4%), 16 BRAM (4.4%), 139 DSP48E1 (18.8%) - Total power: 0.732 W - Barrel-shift twiddle freed 1 DSP (140 -> 139) as expected - TCL script fix: wrap check_timing in catch (Vivado 2025.2 bug) - Updated release-notes.html, implementation-log.html, reports.html
114 lines
8.5 KiB
HTML
114 lines
8.5 KiB
HTML
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<title>AERIS-10 Docs | Implementation Log</title>
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<a class="brand" href="index.html">AERIS-10 Docs</a>
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<a href="architecture.html">Architecture</a>
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<a href="implementation-log.html">Implementation Log</a>
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<a href="bring-up.html">Bring-Up</a>
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<a href="reports.html">Reports</a>
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<a href="release-notes.html">Release Notes</a>
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<main class="container page">
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<section class="hero">
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<p class="eyebrow">Engineering Journal</p>
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<h1>Implementation Timeline and Improvements</h1>
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<p>Consolidated record of key firmware, timing, debug and infrastructure changes.</p>
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</section>
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<section class="card" style="margin-top:0.8rem;">
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<h2>Recent milestone timeline</h2>
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<div class="timeline">
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<article>
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<h3>Build 21 tagged v0.1.4-build21 — new production baseline (2efab23)</h3>
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<p class="muted">WNS +0.156 ns, WHS +0.064 ns, WPWS +0.361 ns. 6,192 LUTs (4.6%), 9,064 FFs (3.4%), 16 BRAM (4.4%), 139 DSP48E1 (18.8%), 0.732 W. Includes FFT 4-cycle butterfly (20% throughput), barrel-shift twiddle (-1 DSP), Gap 2 GUI Settings, E2E RTL fixes (mixer sequencing, USB data-pending, receiver toggle wiring), Vivado DRC multiple-driver fix for data_pending flags, and MMCM LOCKED XDC false_path correction (-from → -through). Build script crash at report_exceptions/check_timing (Vivado 2025.2 bug) fixed by wrapping in catch blocks; all 12 critical reports and bitstream generated successfully.</p>
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</article>
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<article>
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<h3>E2E integration test + RTL fixes: mixer sequencing, USB data-pending, receiver wiring (0773001)</h3>
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<p class="muted">New end-to-end testbench (tb_system_e2e.v) with 46 checks across 12 groups covering reset, TX, safety, RX, USB R/W, CDC, beam scanning, reset recovery, stream control, latency budgets, and watchdog. RTL fixes discovered via E2E: chirp controller TX/RX mixer enables now mutually exclusive by FSM state; USB write FSM gains doppler/cfar data_pending sticky flags with stream-control reset default changed to range-only (3'b001); receiver gets STM32 toggle signal inputs and dynamic frame detection. USB unit tests 21/22/56 updated for data_pending architecture. Regression script PASS/FAIL parsing hardened. 19/19 FPGA, 20/20 MCU.</p>
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</article>
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<article>
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<h3>FFT engine optimizations: 4-cycle butterfly + barrel-shift twiddle (a3e1996)</h3>
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<p class="muted">Merged SHIFT state into WRITE stage for a 5→4 cycle butterfly pipeline (20% throughput improvement). Replaced multiplier-based twiddle factor index computation with variable left-shift (barrel shift), freeing one DSP48 multiplier. Both changes verified via FFT testbench.</p>
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</article>
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<article>
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<h3>Gap 2: GUI Settings — runtime chirp timing, stream control, status readback (7cdfa48)</h3>
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<p class="muted">Radar chirp timing parameters (long/short chirp, listen, guard cycles, chirps-per-elevation) are now runtime-configurable via 6 new USB opcodes (0x10-0x15). Stream control (opcode 0x04) gates the USB write FSM per-stream. CFAR threshold (opcode 0x03) is wired to actual comparison logic (was hardcoded). Status readback (opcode 0xFF) returns a 7-word packet with all current settings. CDC handled via per-bit 2-stage synchronizers (stream control) and toggle CDC (status request). 4 new testbench groups added. 18/18 FPGA, 20/20 MCU.</p>
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</article>
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<article>
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<h3>Gap 4: USB Read Path wired with toggle CDC (e5d1b3c)</h3>
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<p class="muted">FT601 read FSM cmd_* outputs connected through toggle CDC to clk_100m command decode registers in radar_system_top.v. Host can now set radar mode, trigger chirps, set CFAR threshold, and control data streaming via USB. 3 new testbench groups (55 total checks). 18/18 FPGA regression.</p>
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</article>
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<article>
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<h3>Build 20 tagged v0.1.3-build20 — new production baseline (c6103b3)</h3>
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<p class="muted">WNS improved 7x to +0.426 ns (from +0.062 ns in Build 18). Includes 400 MHz MMCM jitter cleaner, CIC comb DSP48E1 CREG pipeline, and XDC clock-name fix. All timing constraints met. 6,092 LUTs (4.5%), 9,024 FFs (3.4%), 16 BRAM (4.4%), 140 DSP48E1 (18.9%), 0.730 W.</p>
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</article>
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<article>
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<h3>Build 19 timing failure root-caused and fixed</h3>
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<p class="muted">Build 19 had WNS -0.011 ns due to conflicting XDC create_generated_clock preventing false-path application on CDC paths. Fixed by removing the conflicting constraint and using Vivado auto-generated clk_mmcm_out0.</p>
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</article>
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<article>
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<h3>Gap 3: Safety Architecture closed (f3bbf77)</h3>
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<p class="muted">Added IWDG watchdog configuration, Emergency_Stop PA rail cutoff, temperature max guard, periodic IDQ re-read, and emergency state ordering. 5 new MCU tests, 20/20 MCU regression pass.</p>
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</article>
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<article>
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<h3>Gap 5: BRAM async reset fixed (c87dce0)</h3>
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<p class="muted">Chirp memory loader BRAM async reset converted to synchronous reset pattern per Xilinx UG901 guidelines. Prevents BRAM inference failures on production target.</p>
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</article>
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<article>
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<h3>Build 18 tagged v0.1.2-build18 — prior production baseline</h3>
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<p class="muted">WNS +0.062 ns, WHS +0.059 ns. 6,088 LUTs, 8,946 FFs, 16 BRAM, 140 DSP48E1, 0.631 W. All timing met.</p>
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</article>
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<article>
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<h3>Firmware bug sweep closed with regression coverage</h3>
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<p class="muted">All 17 audited MCU firmware bugs were fixed, regression-tested, and pushed, including LO init ordering, SPI chip-select handling, PA calibration logic, TIM3 PWM bring-up, and stale diagnostic mismatches. 20/20 MCU tests pass.</p>
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</article>
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<article>
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<h3>FPGA timing/resource cleanup phase completed</h3>
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<p class="muted">Chirp BRAM migration, Doppler DSP48 pipelining, CIC pipeline staging, matched-filter regression repair, and full FPGA regression brought the active baseline to 18/18 passing tests.</p>
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</article>
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</div>
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</section>
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<section class="grid-2" style="margin-top:0.8rem;">
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<article class="card">
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<h2>Codebase quality and verification upgrades</h2>
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<ul>
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<li>FPGA regression: 19/19 passing suites covering matched filter, Doppler, CIC, CDC, USB (with read path), FFT, NCO, FIR, range decimator, mode controller, system-top integration, and system E2E.</li>
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<li>MCU regression: 20/20 passing tests (15 bug-fix + 5 Gap-3 safety tests).</li>
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<li>Architectural gaps 2, 3, 4, 5, 7 closed with full test coverage. Gaps 1 and 6 deferred to post-bring-up.</li>
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<li>USB host-to-FPGA command path fully wired: read FSM, toggle CDC, command decode for mode/trigger/CFAR/stream control. GUI settings (chirp timing, stream gating, status readback) fully operational.</li>
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<li>Safety architecture: IWDG watchdog, emergency stop PA cutoff, temperature guard, IDQ re-read, state ordering.</li>
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</ul>
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</article>
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<article class="card">
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<h2>Build history and timing improvements</h2>
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<ul>
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<li><strong>Build 21 (v0.1.4-build21)</strong>: Current production baseline. WNS +0.156 ns, WHS +0.064 ns. FFT 4-cycle butterfly + barrel-shift twiddle. 139 DSP48E1 (-1). 0.732 W.</li>
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<li><strong>Build 20 (v0.1.3-build20)</strong>: Prior production baseline. WNS +0.426 ns, WHS +0.058 ns. 400 MHz MMCM + CIC CREG pipeline. 0.730 W.</li>
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<li><strong>Build 19</strong>: Failed (WNS -0.011 ns). Root cause: conflicting XDC generated clock prevented false-path application.</li>
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<li><strong>Build 18 (v0.1.2-build18)</strong>: Prior baseline. WNS +0.062 ns, WHS +0.059 ns. 0.631 W.</li>
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<li><strong>Build 17 (v0.1.1-build17)</strong>: FIR DSP48 pipelining + matched filter BRAM migration.</li>
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<li>Remote Vivado build infrastructure on Ubuntu 24.04 with Vivado 2025.2, targeting XC7A200T-2FBG484I.</li>
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</ul>
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</article>
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</section>
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<div class="container"><p>Update this page at each major commit or bring-up gate.</p></div>
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