feat: 2048-pt FFT upgrade with decimation=4, 512 output bins, 6m spacing

Complete cross-layer upgrade from 1024-pt/64-bin to 2048-pt/512-bin FFT:

FPGA RTL (14+ modules):
- radar_params.vh: FFT_SIZE=2048, RANGE_BINS=512, 9-bit range, 6-bit stream
- fft_engine.v: 2048-pt FFT with XPM BRAM
- chirp_memory_loader_param.v: 2 segments x 2048 (was 4 x 1024)
- matched_filter_multi_segment.v: BRAM inference for overlap_cache, explicit ov_waddr
- mti_canceller.v: BRAM inference for prev_i/q arrays (was fabric FFs)
- doppler_processor.v: 16384-deep memory, 14-bit addressing
- cfar_ca.v: 512 rows, indentation fix
- radar_receiver_final.v: rising-edge detector for frame_complete, 11-bit sample_addr
- range_bin_decimator.v: 512 output bins
- usb_data_interface_ft2232h.v: bulk per-frame with Manhattan magnitude
- radar_mode_controller.v: XOR edge detector for toggle signals
- rx_gain_control.v: updated for new bin count

Python GUI + Protocol (8 files):
- radar_protocol.py: 512-bin bulk frame parser, LSB-first bitmap
- GUI_V65_Tk.py, v7/*.py: updated for 512 bins, 6m range resolution

Golden data + tests:
- All .hex/.csv/.npy golden references regenerated for 2048/512
- fft_twiddle_2048.mem added
- Deleted stale seg2/seg3 chirp mem files
- 9 new bulk frame cross-layer tests, deleted 6 stale per-sample tests
- Deleted stale tb_cross_layer_ft2232h.v and dead contract_parser functions
- Updated validate_mem_files.py for 2048/2-segment config

MCU: RadarSettings.cpp max_distance/map_size 1536->3072

All 4 CI jobs pass: 285 tests, 0 failures, 0 skips
This commit is contained in:
Jason
2026-04-16 17:27:55 +05:45
parent affa40a9d3
commit e9705e40b7
178 changed files with 687738 additions and 122880 deletions
+67 -39
View File
@@ -10,27 +10,36 @@
// optionally alias macros to localparams for readability.
//
// BOARD VARIANTS:
// SUPPORT_LONG_RANGE = 0 (50T, USB_MODE=1) — 3 km mode only, 64 range bins
// SUPPORT_LONG_RANGE = 1 (200T, USB_MODE=0) — 3 km + 20 km modes, up to 1024 bins
// SUPPORT_LONG_RANGE = 0 (50T, USB_MODE=1) — 3 km mode only
// SUPPORT_LONG_RANGE = 1 (200T, USB_MODE=0) — 3 km + 20 km modes
//
// RADAR MODES (runtime, via host_radar_mode register, opcode 0x01):
// 2'b00 = STM32 pass-through (production — STM32 controls chirp timing)
// 2'b01 = Auto-scan 3 km (FPGA-timed, short chirps only)
// 2'b10 = Single-chirp debug (one long chirp per trigger)
// 2'b11 = Reserved / idle
//
// RANGE MODES (runtime, via host_range_mode register, opcode 0x20):
// 2'b00 = 3 km (default on both boards)
// 2'b01 = 20 km (200T only; clamped to 3 km on 50T)
// 2'b00 = 3 km (default — pass-through treats all chirps as short)
// 2'b01 = Long-range (pass-through: first half long, second half short)
// 2'b10 = Reserved
// 2'b11 = Reserved
//
// USAGE:
// `include "radar_params.vh"
// Then reference `RP_FFT_SIZE, `RP_MAX_OUTPUT_BINS, etc.
// Then reference `RP_FFT_SIZE, `RP_NUM_RANGE_BINS, etc.
//
// PHYSICAL CONSTANTS (derived from hardware):
// ADC clock: 400 MSPS
// CIC decimation: 4x
// Processing rate: 100 MSPS (post-DDC)
// Range per sample: c / (2 * 100e6) = 1.5 m
// Decimation factor: 16 (1024 FFT bins -> 64 output bins per segment)
// Range per dec. bin: 1.5 m * 16 = 24.0 m
// FFT size: 2048
// Decimation factor: 4 (2048 FFT bins -> 512 output range bins)
// Range per dec. bin: 1.5 m * 4 = 6.0 m
// Max range (3 km): 512 * 6.0 = 3072 m
// Carrier frequency: 10.5 GHz
// IF frequency: 120 MHz
//
// CHIRP BANDWIDTH (Phase 1 target — currently 20 MHz, planned 30 MHz):
// Range resolution: c / (2 * BW)
@@ -59,11 +68,13 @@
// FFT AND PROCESSING CONSTANTS (fixed, both modes)
// ============================================================================
`define RP_FFT_SIZE 1024 // Range FFT points per segment
`define RP_FFT_SIZE 2048 // Range FFT points per segment
`define RP_LOG2_FFT_SIZE 11 // log2(2048)
`define RP_OVERLAP_SAMPLES 128 // Overlap between adjacent segments
`define RP_SEGMENT_ADVANCE 896 // FFT_SIZE - OVERLAP = 1024 - 128
`define RP_DECIMATION_FACTOR 16 // Range bin decimation (1024 -> 64)
`define RP_BINS_PER_SEGMENT 64 // FFT_SIZE / DECIMATION_FACTOR
`define RP_SEGMENT_ADVANCE 1920 // FFT_SIZE - OVERLAP = 2048 - 128
`define RP_DECIMATION_FACTOR 4 // Range bin decimation (2048 -> 512)
`define RP_NUM_RANGE_BINS 512 // FFT_SIZE / DECIMATION_FACTOR
`define RP_RANGE_BIN_BITS 9 // ceil(log2(512))
`define RP_DOPPLER_FFT_SIZE 16 // Per sub-frame Doppler FFT
`define RP_CHIRPS_PER_FRAME 32 // Total chirps (16 long + 16 short)
`define RP_CHIRPS_PER_SUBFRAME 16 // Chirps per Doppler sub-frame
@@ -75,36 +86,35 @@
// ============================================================================
`define RP_LONG_CHIRP_SAMPLES_3KM 3000 // 30 us at 100 MSPS
`define RP_LONG_SEGMENTS_3KM 4 // ceil((3000-1024)/896) + 1 = 4
`define RP_OUTPUT_RANGE_BINS_3KM 64 // Downstream pipeline expects 64 range bins (NOTE: will become 128 after 2048-pt FFT upgrade)
`define RP_LONG_SEGMENTS_3KM 2 // ceil((3000-2048)/1920) + 1 = 2
`define RP_SHORT_CHIRP_SAMPLES 50 // 0.5 us at 100 MSPS (same both modes)
`define RP_SHORT_SEGMENTS 1 // Single segment for short chirp
// Derived 3 km limits
`define RP_MAX_RANGE_3KM 1536 // 64 bins * 24 m = 1536 m
`define RP_MAX_RANGE_3KM 3072 // 512 bins * 6 m = 3072 m
// ============================================================================
// 20 KM MODE PARAMETERS (200T only)
// 20 KM MODE PARAMETERS (200T only — Phase 2)
// ============================================================================
`define RP_LONG_CHIRP_SAMPLES_20KM 13700 // 137 us at 100 MSPS (= listen window)
`define RP_LONG_SEGMENTS_20KM 16 // ceil((13700-1024)/896) + 1 = 16
`define RP_OUTPUT_RANGE_BINS_20KM 1024 // 16 segments * 64 dec. bins each
`define RP_LONG_SEGMENTS_20KM 8 // 1 + ceil((13700-2048)/1920) = 1 + 7 = 8
`define RP_OUTPUT_RANGE_BINS_20KM 4096 // 8 segments * 512 dec. bins each
// Derived 20 km limits
`define RP_MAX_RANGE_20KM 24576 // 1024 bins * 24 m = 24576 m
`define RP_MAX_RANGE_20KM 24576 // 4096 bins * 6 m = 24576 m
// ============================================================================
// MAX VALUES (for sizing buffers — compile-time, based on board variant)
// ============================================================================
`ifdef SUPPORT_LONG_RANGE
`define RP_MAX_SEGMENTS 16
`define RP_MAX_OUTPUT_BINS 1024
`define RP_MAX_SEGMENTS 8
`define RP_MAX_OUTPUT_BINS 4096
`define RP_MAX_CHIRP_SAMPLES 13700
`else
`define RP_MAX_SEGMENTS 4
`define RP_MAX_OUTPUT_BINS 64
`define RP_MAX_SEGMENTS 2
`define RP_MAX_OUTPUT_BINS 512
`define RP_MAX_CHIRP_SAMPLES 3000
`endif
@@ -113,25 +123,22 @@
// ============================================================================
// Segment index: ceil(log2(MAX_SEGMENTS))
// 50T: log2(4) = 2 bits
// 200T: log2(16) = 4 bits
// 50T: log2(2) = 1 bit (use 2 for safety)
// 200T: log2(8) = 3 bits
`ifdef SUPPORT_LONG_RANGE
`define RP_SEGMENT_IDX_WIDTH 4
`define RP_RANGE_BIN_WIDTH 10
`define RP_CHIRP_MEM_ADDR_W 14 // log2(16*1024) = 14
`define RP_DOPPLER_MEM_ADDR_W 15 // log2(1024*32) = 15
`define RP_CFAR_MAG_ADDR_W 15 // log2(1024*32) = 15
`define RP_SEGMENT_IDX_WIDTH 3
`define RP_RANGE_BIN_WIDTH_MAX 12 // ceil(log2(4096))
`define RP_DOPPLER_MEM_ADDR_W 17 // ceil(log2(4096*32)) = 17
`define RP_CFAR_MAG_ADDR_W 17 // ceil(log2(4096*32)) = 17
`else
`define RP_SEGMENT_IDX_WIDTH 2
`define RP_RANGE_BIN_WIDTH 6
`define RP_CHIRP_MEM_ADDR_W 12 // log2(4*1024) = 12
`define RP_DOPPLER_MEM_ADDR_W 11 // log2(64*32) = 11
`define RP_CFAR_MAG_ADDR_W 11 // log2(64*32) = 11
`define RP_RANGE_BIN_WIDTH_MAX 9 // ceil(log2(512))
`define RP_DOPPLER_MEM_ADDR_W 14 // ceil(log2(512*32)) = 14
`define RP_CFAR_MAG_ADDR_W 14 // ceil(log2(512*32)) = 14
`endif
// Derived depths (for memory declarations)
// Usage: reg [15:0] mem [0:`RP_CHIRP_MEM_DEPTH-1];
`define RP_CHIRP_MEM_DEPTH (`RP_MAX_SEGMENTS * `RP_FFT_SIZE)
// Usage: reg [15:0] mem [0:`RP_DOPPLER_MEM_DEPTH-1];
`define RP_DOPPLER_MEM_DEPTH (`RP_MAX_OUTPUT_BINS * `RP_CHIRPS_PER_FRAME)
`define RP_CFAR_MAG_DEPTH (`RP_MAX_OUTPUT_BINS * `RP_NUM_DOPPLER_BINS)
@@ -161,11 +168,11 @@
// PHYSICAL CONSTANTS (integer-scaled for Verilog — use in comments/assertions)
// ============================================================================
// Range per ADC sample: 1.5 m (stored as 15 in units of 0.1 m)
// Range per decimated bin: 24.0 m (stored as 240 in units of 0.1 m)
// Range per decimated bin: 6.0 m (stored as 60 in units of 0.1 m)
// Processing rate: 100 MSPS
`define RP_RANGE_PER_SAMPLE_DM 15 // 1.5 m in decimeters
`define RP_RANGE_PER_BIN_DM 240 // 24.0 m in decimeters
`define RP_RANGE_PER_BIN_DM 60 // 6.0 m in decimeters
`define RP_PROCESSING_RATE_MHZ 100
// ============================================================================
@@ -190,11 +197,32 @@
`define RP_DEF_DETECT_THRESHOLD 10000
// ============================================================================
// RANGE MODE ENCODING
// RADAR MODE ENCODING (host_radar_mode, opcode 0x01)
// ============================================================================
`define RP_MODE_STM32_PASSTHROUGH 2'b00
`define RP_MODE_AUTO_3KM 2'b01
`define RP_MODE_SINGLE_DEBUG 2'b10
`define RP_MODE_RESERVED 2'b11
// ============================================================================
// RANGE MODE ENCODING (host_range_mode, opcode 0x20)
// ============================================================================
`define RP_RANGE_MODE_3KM 2'b00
`define RP_RANGE_MODE_20KM 2'b01
`define RP_RANGE_MODE_LONG 2'b01
`define RP_RANGE_MODE_RSVD2 2'b10
`define RP_RANGE_MODE_RSVD3 2'b11
// ============================================================================
// STREAM CONTROL (host_stream_control, opcode 0x04, 6-bit)
// ============================================================================
// Bits [2:0]: Stream enable mask
// Bit 0 = range profile stream
// Bit 1 = doppler map stream
// Bit 2 = cfar/detection stream
// Bits [5:3]: Stream format control
// Bit 3 = mag_only (0=I/Q pairs, 1=Manhattan magnitude only)
// Bit 4 = sparse_det (0=dense detection flags, 1=sparse detection list)
// Bit 5 = reserved (was frame_decimate, not needed with mag-only fitting)
`define RP_STREAM_CTRL_DEFAULT 6'b001_111 // all streams, mag-only mode
`endif // RADAR_PARAMS_VH